FEC’ SCOLOR Process: Ensuring Superior EMI Shielding for Defense Applications

At FEC, we understand the critical importance of electromagnetic interference (EMI) shielding in defense applications, where signal integrity and operational reliability are non-negotiable. That’s why we’ve developed the SCOLOR Process, a proprietary technique that, when used in conjunction with our machine-woven shield braids, ensures a 360° shield-to-shell termination that delivers industry-leading performance with resistance levels of less than 1 milliohm.

What is the SCOLOR Process?
The SCOLOR Process is FEC’s advanced method for achieving seamless, high-performance EMI shielding. It involves a precise termination of shield braids around the cable, ensuring complete 360° coverage from the cable’s shielding to the connector shell. This highly engineered process provides a robust connection that minimizes resistance and optimizes the cable’s overall shielding effectiveness.

By integrating this process with our machine-woven shield braids, we achieve a uniform, continuous shielding layer that offers superior protection against EMI. The result is a durable, low-resistance termination that enhances the reliability and performance of mission-critical systems in defense applications.

Why is EMI Shielding Crucial in Defense Applications?
In defense systems, electromagnetic interference (EMI) can disrupt the functioning of essential electronics, sensors, communication devices, and weaponry systems. The ability to safeguard sensitive components from EMI is critical to maintaining operational effectiveness and preventing malicious interference or system failures.

Here’s why our SCOLOR Process is a game-changer:

• Precise Shielding Performance: Achieving less than 1 milliohm of resistance ensures that EMI is effectively blocked, providing optimal protection for the cables and components within defense systems. This level of shielding minimizes the risk of system malfunctions caused by interference, which can be catastrophic in mission-critical environments.
• Uninterrupted Communication: In military applications, communication systems need to function without compromise. Our SCOLOR Process ensures that cables stay shielded from interference, maintaining signal integrity even in environments with high levels of electromagnetic activity.
• Enhanced Durability: The 360° shield-to-shell termination ensures a full connection around the shield braid, resulting in a more reliable termination point. This prevents any weak points that could lead to a breakdown in shielding, ensuring that cables remain operational and resistant to wear and tear in harsh environments.
• Protection Against External Interference: In defense operations, threats can come from a variety of sources, including electronic warfare and hostile jamming. Our shielding solutions ensure that military electronics are protected against both internal and external EMI sources, allowing for the uninterrupted function of critical systems.
• Adaptability for Rugged Environments: The SCOLOR Process, when combined with machine-woven shield braids, produces a cable assembly that can withstand the challenging conditions of military and defense environments. These include temperature extremes, physical impact, and exposure to electromagnetic threats, making them ideal for a range of defense applications.

The FEC Advantage: A Step Ahead in EMI Shielding
At FEC, our SCOLOR Process is a testament to our commitment to delivering the highest quality products to our customers. With decades of experience and an unwavering focus on innovation, we provide defense contractors and military organizations with EMI shielding solutions that guarantee:

• Less than 1 milliohm resistance for minimal signal loss
• Reliable EMI protection in the most demanding defense environments
• Seamless 360° shielding, ensuring continuous, consistent performance
• Enhanced durability for cables and connectors under extreme conditions

Whether you're designing communication systems, radar technology, or complex defense electronics, FEC’s SCOLOR Process ensures that your cables and connectors offer the highest level of EMI protection, keeping your systems safe, secure, and fully operational.